Plastic switch or socket parts LED enclosure injection tooling home plastic injection molding
Mould Information:
Mold information | content |
Product Material | ABS,PP,PC,PA,PMMA,PS,POM and etc. |
Moldbase | FUTABA, LKM, HASCO, DME you can choose |
Cavity material | 45#,50#,P20,H13, 718 2738, NAK80, S136, SKD61 etc |
Runner | Cold/Hot runner |
Cavity | Multi or single cavity |
Standard parts | Hasco |
Gate type | Side gate, Sub gate, Pin-point gate, Edge gate, etc |
Treatment | Heat treatment and Nitriding, polish, etc. |
HRC | H45~52 |
Product weight | 50~5000 K |
Machine type | 250Ton |
The standard of appearance of the products for stripe | MT(Mold Tech), YS, HN series |
The way of Color contrast | RAL K7, PANTONE |
Plastic Mold (Moulds) production process | Description |
1. 3d Design/Samples for quotation | According to 3D drawing or samples for quotation. |
2 Negotiations | Including the price of molds, molds sizes, material for cores & cavities, weight of the product, part cost, payment, molds lifetime, delivery, etc. |
3. Purchasing Order | After the customer confirming the mold design and quotation. |
4. Making mold(mould) | Confirm drawing, start to do DFM, mold flows and mold detail agreed with the customer, start production. |
5. Production schedule | Every week we will feedback to the customer mold progress(picture). |
6. sample shoot | We provide the molds test samples for confirmation(about 10-15 pieces), then, get your signature sample, mass production. |
7. Package | Wooden case for molds, cartons for parts, or as your requirement. |
8. Delivery | Delivery goods by air or by sea. |
Processing capacity: | Mold design, mold making and plastic injection molding |
Material of Mould | 45#, P20, 718, 718H, 2738, 2316, S136 and more kinds of material you can choose, |
Mould frame: | 45Pre-hardened>30 HRC |
Cooling System: | Recirculating |
Medium-term treatment: | Tone quality, improve the hardness |
Post-processing: | Nitride(Nitriding temperature is low, deformation is small, it is no longer the need for quenching high surface hardness(over HV850) and wear |
Die life: | P20 Normal use no less than 30 million times |
Molding process technology | Review plan--- Stock preparation--- Processing-- Rough mold base --- Punch machining--- EDM die sinking--- Die Machining---Inspection--- Assembly--- Flight mode--- Tryout--- Customer confirm the sample--- producer of delivery to the customer |
Transportation: | In the mold must be installed before shipment clamping piece, packing strong, rust-proof, logistics and transport |
After-sales service: | Die 1-year repair, Free maintenance during warranty |
Note | Mold in the production process, we provide information each week and take pictures. |
Runner system | 1 point gate hot runner |
Ejection system | Inclined ejecting block |
Molds running | Full automaticity |
Molds features | Complex mold structure. etc. |
Injection cycle time: | 12s, 15s, 18s, 20s, 22s, 25s(high speed injection machine) |
Cavity | Single/multifunctional |
Runner | Hot/Cold |
Design software | UG,PROE,CAD,CAXA,ETC |
Mould life | 30000-500000 Shots |
Delivery time | 15-60days |