Single Cavity Auto Plastic Injection Tooling For Home Appliance
|Name||Single Cavity Auto Plastic Injection Tooling For Home Appliance|
|Steel of Cavity & Core||DIN 1.2316/ DIN 1.2738/DIN 1.2344 /M300/ 718/ P20..etc|
|Steel of Mouldbase||S50C.LkM standard…etc|
|Nos of Cavity||Customized|
|Hardness of Cavity & Core||42-45HRC|
|Hardness of Wear Parts||42-48HRC|
|Core pulling system||Motor /oil cylinder/ stripping plate, angel pin…etc|
|Mould Accessories||DME/HASCO Standard …|
|Cooling system||In core baffle cooling and in cavity plate chain drilling type cooling|
|Surface finish||Diamond polish,|
|Runner||Cold or Hot|
|Delivery time||35 days|
|Plastic material||PP, PC,PVC, Silicone,Rubber,PPA, ABS, PE, Acrylic,POM, PA6,HDPE, etc.|
|Steel of cavity and core||
Commonly used material as below:
SCHMOLZ: P20HH, 2738, 2083H,2343, 2344, etc.
DIN: 1.2738,1.2083, 1.2343, 1.2344, 1.3343, etc.
AISI: P20, H13, D2, D6, M2, etc.
ASSAB: 718HH, Nimax, 8402, 8407, XW-10, XW-5, EM2, etc.
Japanese: HPM2, NAK80, SKD61, SKS3, SKD11, DC53, SKH51, etc.
1.Hot Runner: (Synventive from Netherland) or as your requests.
1. 300,000-500,000 shots for 1 year under normal use procedure for pre-hardness steel material.
2. 5.00,000 shots for 1 year under normal use procedure for heat treatment steel material.
Depends on the size and structure.
Normally: 25-30 working day.
|Machine center||High-speed CNC, Wire cutting, EDM, Grinder, Great Grinder, CNC milling, Drilling and milling, Stamping punching machines, injection machine, Inspection.|
1. Drawing design and making for products and mold;
2. Mold drawing revising;
3. Production time and quality control in each machining process.
Mold and Injection Part Material
We offer a range of materials in standard mold steel such as LKM, Finkl Daido steel and our Chinese material like P20, H13, S50, etc.
Product materials including ABS, Nylon, Acetal, Polystyrene, Polypropylene, PC, PVC, UPE, etc and relative composite material ABS with Glass filling, Nylon with Glass filling, PC with glass filling, etc.
Any special materials or requirement, our engineer team will consult with you before production, we will order these materials from China local market or you send to us.
Injection Mold Design Manufacturing
Our injection molds design from a few thousands to ten thousands production or more, from automotive, medical, electronics, PC and consumer products etc, our engineer team will customized products to you from mold design to production, choice appropriate mold materials and optimized machining process to reduce lead time and costs, as usual, these local molds will be injected in our plant.
Normally,those high standard molds will be exported to oversea, we used DME and HASCO international mold standard to design and manufacturing.
Mold and Plastic Part Quality
Our engineers use DFM for all of the parts from molds to production, the molds design we will usually use Mold flow simulation review, from mold base, steel, electrode, runner system the whole process inspection and report. Especially, the mold base, steel, runner system we ask detail certification before machining, during machining, our engineers check the process strictly to ensure each stage part perfect.
Plastic injection parts we will inspect them from raw materials certification to sample, pre-production till final production, our quality team is more attention to check them and report relative data to make sure all of parts meet requirement.
Injection Mold and Injection Part Tolerance
Our quality team is strictly complying with ISO system procedure to control each of stage process, based on DIN 16742 standard to implement, If our customers have any special requirement, our engineer team will consult with your priority to fix agreement specification to ensure product tolerance.
Secondary Machining Process
HW mold company offers more secondary finishing service to customers' needs like painting, silk-screen, Ultrasonic welding, packaging, assembly, etc in order to make the product aesthetic as customers' needs, and provide more good solutions for good quality. please kindly visit our product finishing service in detail.
FAQ About Plastic injection mold
Q1: What kind of molds do you make? Plastic injection mold, Compression mold or something else?
A1: We are mainly making plastic injection mold and die-casting mold.
Sometimes we also make rubber molds according to our customer’s requirements.
Q2: Do you build hot runner plastic moulds?
A2: Yes. We build hot runner Plastic Moulds and specialized in many different systems, such as DME, Master,Mastip, Hasco, Yudo, Incoe, Husky,etc.
The manifold recommended for your tool is selected to meet your individual needs.
Q3: What types of files do you accept (drawings)?
A3: With our CAD systems we can accept the following files:
STP, IGS, DXF, DWG, Cad Key PPT, STL, X_T, CATIA, UG files, etc.
Q4: What kind of steel do you use for plastic mouldings?
A4: We can use any type of steel appointed by customer or popular in the market.
Such as P20, 718, 8407, NAK80, H13, S136, DIN 1.2738, DIN 1.2344, etc.
Q5: Can you provide the steel certificate and heat-treatment certificate?
A5: Yes, We can provide steel certificate or hardness certificate to prove.
Q6: Can you make the texture/text/heat-treatment/nitriding for the injection mold plastic?
A6: Yes, As a plastic mold factory, we have long-term cooperated subsidiary factories that do those processes.
They are professional and well reputed in our local market.
Q7: How long is the lead-time for a plastic injection mold?
A7: It all depends on the mold’s size and complexity. Normally, the lead time is 25—45days.
If the Plastic Mouldings are very simple and not big size, we can work out within 15 days.
Q8: Do you make spare parts for your customer?
A8: Yes, we will provide spare parts for the mold if needed or required by clients.
Q9: How do you pack the plastic moulds?
A9: We pack the plastic moulds with a wooden box.
There are the main 3 operation steps.
First Step: We daub some rust preventive oil on the mold.
Second step: We pack the mold with thin plastic film to avoid moisture.
Third step: We put this plastic film packed mold in a wooden box, and fix it to avoid any movement.
FAQ About plastic injection moulding parts
Q10: How many injection plastic mouldings machines do you have?
A10: We have 40 sets of plastic Injection Mouldings machines.
Q11: what are the minimum & maximum unit weight and size your machines can produce?
A11: Our machines produce unit parts from 1 gram to 6000 grams of weight.
Our machines can produce the maximum size of unit plastic part: 1.5*1.5*1.5 meters.
Q12: What kind of plastic materials you usually use?
A12: We are specialized in producing plastic products with the following materials:
PP, ABS,PC,POM,PA,HDPE,HIPE,PS,AS,PBT,PET,PMMA,PVC and so on.
Q13: How do you pack the plastic molded parts?
A13: We pack the plastic molded parts by thick-wall cartons.
If the finished surface of plastic molded parts requires safe protection to avoid scratches, we will use a bubble plastic bag to pack the parts.
FAQ About Worldwide Delivery
Q14: Can you deliver the plastic moulds or plastic products to our factory?
A14: Yes, We have cooperated with many international logistics companies for years.
And we have full experience to manage the delivery directly to the client's factory or