plastic molding manufacturing customized plastic mold plastic toys for family pet dog
Mould Information:
| Mold information | content |
| Product Material | ABS,PP,PC,PA,PMMA,PS,POM and etc. |
| Moldbase | FUTABA, LKM, HASCO, DME you can choose |
| Cavity material | 45#,50#,P20,H13, 718 2738, NAK80, S136, SKD61 etc |
| Runner | Cold/Hot runner |
| Cavity | Multi or single cavity |
| Standard parts | Hasco |
| Gate type | Side gate, Sub gate, Pin-point gate, Edge gate, etc |
| Treatment | Heat treatment and Nitriding, polish, etc. |
| HRC | H45~52 |
| Product weight | 50~5000 K |
| Machine type | 250Ton |
| The standard of appearance of the products for stripe | MT(Mold Tech), YS, HN series |
| The way of Color contrast | RAL K7, PANTONE |
| Plastic Mold (Moulds) production process | Description |
| 1. 3d Design/Samples for quotation | According to 3D drawing or samples for quotation. |
| 2 Negotiations | Including the price of molds, molds sizes, material for cores & cavities, weight of the product, part cost, payment, molds lifetime, delivery, etc. |
| 3. Purchasing Order | After the customer confirming the mold design and quotation. |
| 4. Making mold(mould) | Confirm drawing, start to do DFM, mold flows and mold detail agreed with the customer, start production. |
| 5. Production schedule | Every week we will feedback to the customer mold progress(picture). |
| 6. sample shoot | We provide the molds test samples for confirmation(about 10-15 pieces), then, get your signature sample, mass production. |
| 7. Package | Wooden case for molds, cartons for parts, or as your requirement. |
| 8. Delivery | Delivery goods by air or by sea. |
| Processing capacity: | Mold design, mold making and plastic injection molding |
| Material of Mould | 45#, P20, 718, 718H, 2738, 2316, S136 and more kinds of material you can choose, |
| Mould frame: | 45Pre-hardened>30 HRC |
| Cooling System: | Recirculating |
| Medium-term treatment: | Tone quality, improve the hardness |
| Post-processing: | Nitride(Nitriding temperature is low, deformation is small, it is no longer the need for quenching high surface hardness(over HV850) and wear |
| Die life: | P20 Normal use no less than 30 million times |
| Molding process technology | Review plan--- Stock preparation--- Processing-- Rough mold base --- Punch machining--- EDM die sinking--- Die Machining---Inspection--- Assembly--- Flight mode--- Tryout--- Customer confirm the sample--- producer of delivery to the customer |
| Transportation: | In the mold must be installed before shipment clamping piece, packing strong, rust-proof, logistics and transport |
| After-sales service: | Die 1-year repair, Free maintenance during warranty |
| Note | Mold in the production process, we provide information each week and take pictures. |
| Runner system | 1 point gate hot runner |
| Ejection system | Inclined ejecting block |
| Molds running | Full automaticity |
| Molds features | Complex mold structure. etc. |
| Injection cycle time: | 12s, 15s, 18s, 20s, 22s, 25s(high speed injection machine) |
| Cavity | Single/multifunctional |
| Runner | Hot/Cold |
| Design software | UG,PROE,CAD,CAXA,ETC |
| Mould life | 30000-500000 Shots |
| Delivery time | 15-60days |
FAQ:
1. What is your business?
A. Precision Plastic Mold manufacture
B. Medium and large plastic mold manufacture
C. Injection molding
D. professional designing and making
E. R&D service
2. How about tolerance?
Mold tolerance is 0.005 mm, Product tolerance is 0.02 mm.
3. What steel do you usually use?
We usually use steel of P20, P20H, H-13,O-1,S-7,420,420H,D2, NAK80, 1.2311, 1.2711,1.2344,1.2510,1.2083,1.2316 and 1.2379.
4. What standard components do you usually use?
We use standard components from LKM, DAIDO, HASCO, DME. (Hot Runner: MOLD MASTER, HUSKY, DME, HASCO, INCOE, THERMOPLAY, YUDO.)
5. What do you need for a quotation?
We need 2D part drawing & 3D drawing, and specific mold or part requirements.
2D File Format dwg /dxf /pdf/jpg ,3D Model Format step /x_t /igs /prt
6.How about your mold payment terms?
Mold payment terms:40%-30%-30%.The first payment is when you sign the order, you should pay us 40% of the total value; the second payment is when you receive our sample product, you should pay us 30% of the total value; the last payment is when we deliver the mold for you, you should pay off the balance payment,30% of the total value.
7. How about your part payment terms?
Part payment terms:50%-50%.The first payment is when you sign the order, you should pay us 50% of the total value to purchase the material; The last payment is when we deliver the part for you, you should pay off the balance payment,50% of the total value.
8. What’s your after-sales?
After-sales: Our customer’s mold drawings and the whole data will be kept in a database for 5 years at least.so that when you need our technical support or service, we can be easy and possible to serve you and your customers.
Our services cover all industries and reach all parts of the world.
