PC Motorcycle Fender Motorcycle Plastic Parts for Motorcycle Parts CB110
|Product range||Mold design, mold making and produce plastic parts|
|Material of mold||P20, SKD61, 718H and so on, which you can choose.|
|Mold frame||45 Pre-hardened>30HRC|
|Medium-term treatment||Improve the hardness|
|Die life||300000 shots, 500000 shots|
|Mold processing technology||Review plan --- stock preparation --- processing --- rough mold base --- punching machine --- EDM die sinking --- die machining --- inspection --- assembly --- flight mode --- tryout ---customer confirm sample ---delivery|
|Runner system||1 point gate hot runner|
|Ejection system||Inclined ejecting block|
|Mould running||Full automaticity|
|Mould features||Complex mould structure. etc.|
|Injection cycle time:||12s, 15s, 18s, 20s, 22s, 25s(high speed injection machine)|
|Mould life||30000-500000 Shots|
|Delivery time||15-60 working days|
Quality assurance and service:
|Process of making moulds|
|1.Sample/Drawing||After receiving your detail information like 2D & 3D drawings or sample for reference, will pass to the R&D team to do Moldflow analysis.|
|2.Negotiation||Material, cavity, price, delivery time, payment term etc.|
|3.Place Order||when all terms are agreed by both sides, then we will accept an order.|
|4.Mould Design||Our R&D team will design the mould per customer requirements and send drawings for approval.|
|5.Tooling Mould||Once the mould design is approved will start mould tooling.|
|6.Mould Process||CNC grinding and milling, Heat Treatment, Wire Cut, Polish, Tool assembling and testing etc. Our good QC system can guarantee the product quality.|
|7.Sample Confirmation||Send samples for confirmation, if not approved we will adjust the mould structure.|
|8.Mass Production||After the customer approves the sample, we will arrange mass production. QC will inspect after products finished.|
|9.Package||PE film for plastic parts, wooden case for moulds or as customer's requirement. QC will inspect packing.|
|10.Delivery||By sea or by air according to customer requirement.|
|11.After-sales Service||Ready to help customers solve any possible problems.|
1. How long has your company been in business?
Our company has been in this line since 2005, while our director Mr. Chan has been in the line of moulds for around 13 years, and most of staff have been in the line for at least 5 years.
2. Do you build hot runner moulds?
Yes, we make hot runner moulds, and we are familiar with many different systems, such as DME, Mould Master, Hasco, Yudo, Mould Tip, etc. The manifold recommended for your tool is selected to meet your specific requirements.
3. What is the size range of the moulds & parts you make?
The moulds we make can be up to 1.5X1.2m, while the part can weigh from 0.3g to 6000g.
4. What kind of resin do you proceed with?
We proceed with both thermoplastic and thermoset.
5. Do you have injection machines to produce the parts also?
Yes, we have our own injection shop, so we can make the production & assemble for customers if request.
6. Do you sign Non-Disclose Agreement?
Yes, we fully understand the innovation of your design. It is our policy to comply with customers' requests for NDA. If without your permission, we will never disclose any information of your products or company to the third party.
7. How long does it take to build a mould?
It varies a little depending on the product sizes and complexity of part, generally speaking, a medium-size mould can be finished for T1 within 25~30 days.
8. Is it possible for us to know the schedule of moulds without visiting your factory?
Upon the contract, we will send you a mould production schedule, and during the production, we will keep you updated by weekly reports with related pictures. So, you can know the schedule of your moulds clearly.
9.How do you guarantee the quality?
We will appoint a project manager to follow your moulds, who is responsible for every process. Besides, we have the QC for every procedure, and also we have a 3D measuring machine to inspect the component.