plastic molding manufacturing customized plastic mold plastic toys for family pet dog
|Product Material||ABS,PP,PC,PA,PMMA,PS,POM and etc.|
|Moldbase||FUTABA, LKM, HASCO, DME you can choose|
|Cavity material||45#,50#,P20,H13, 718 2738, NAK80, S136, SKD61 etc|
|Cavity||Multi or single cavity|
|Gate type||Side gate, Sub gate, Pin-point gate, Edge gate, etc|
|Treatment||Heat treatment and Nitriding, polish, etc.|
|Product weight||50~5000 K|
|The standard of appearance of the products for stripe||MT(Mold Tech), YS, HN series|
|The way of Color contrast||RAL K7, PANTONE|
|Plastic Mold (Moulds) production process||Description|
|1. 3d Design/Samples for quotation||According to 3D drawing or samples for quotation.|
|2 Negotiations||Including the price of molds, molds sizes, material for cores & cavities, weight of the product, part cost, payment, molds lifetime, delivery, etc.|
|3. Purchasing Order||After the customer confirming the mold design and quotation.|
|4. Making mold(mould)||Confirm drawing, start to do DFM, mold flows and mold detail agreed with the customer, start production.|
|5. Production schedule||Every week we will feedback to the customer mold progress(picture).|
|6. sample shoot||We provide the molds test samples for confirmation(about 10-15 pieces), then, get your signature sample, mass production.|
|7. Package||Wooden case for molds, cartons for parts, or as your requirement.|
|8. Delivery||Delivery goods by air or by sea.|
|Processing capacity:||Mold design, mold making and plastic injection molding|
|Material of Mould||45#, P20, 718, 718H, 2738, 2316, S136 and more kinds of material you can choose,|
|Mould frame:||45Pre-hardened>30 HRC|
|Medium-term treatment:||Tone quality, improve the hardness|
|Post-processing:||Nitride(Nitriding temperature is low, deformation is small, it is no longer the need for quenching high surface hardness(over HV850) and wear|
|Die life:||P20 Normal use no less than 30 million times|
|Molding process technology||Review plan--- Stock preparation--- Processing-- Rough mold base --- Punch machining--- EDM die sinking--- Die Machining---Inspection--- Assembly--- Flight mode--- Tryout--- Customer confirm the sample--- producer of delivery to the customer|
|Transportation:||In the mold must be installed before shipment clamping piece, packing strong, rust-proof, logistics and transport|
|After-sales service:||Die 1-year repair, Free maintenance during warranty|
|Note||Mold in the production process, we provide information each week and take pictures.|
|Runner system||1 point gate hot runner|
|Ejection system||Inclined ejecting block|
|Molds running||Full automaticity|
|Molds features||Complex mold structure. etc.|
|Injection cycle time:||12s, 15s, 18s, 20s, 22s, 25s(high speed injection machine)|
|Mould life||30000-500000 Shots|
1. What is your business?
A. Precision Plastic Mold manufacture
B. Medium and large plastic mold manufacture
C. Injection molding
D. professional designing and making
E. R&D service
2. How about tolerance?
Mold tolerance is 0.005 mm, Product tolerance is 0.02 mm.
3. What steel do you usually use?
We usually use steel of P20, P20H, H-13,O-1,S-7,420,420H,D2, NAK80, 1.2311, 1.2711,1.2344,1.2510,1.2083,1.2316 and 1.2379.
4. What standard components do you usually use?
We use standard components from LKM, DAIDO, HASCO, DME. (Hot Runner: MOLD MASTER, HUSKY, DME, HASCO, INCOE, THERMOPLAY, YUDO.)
5. What do you need for a quotation?
We need 2D part drawing & 3D drawing, and specific mold or part requirements.
2D File Format dwg /dxf /pdf/jpg ,3D Model Format step /x_t /igs /prt
6.How about your mold payment terms?
Mold payment terms:40%-30%-30%.The first payment is when you sign the order, you should pay us 40% of the total value; the second payment is when you receive our sample product, you should pay us 30% of the total value; the last payment is when we deliver the mold for you, you should pay off the balance payment,30% of the total value.
7. How about your part payment terms?
Part payment terms:50%-50%.The first payment is when you sign the order, you should pay us 50% of the total value to purchase the material; The last payment is when we deliver the part for you, you should pay off the balance payment,50% of the total value.
8. What’s your after-sales?
After-sales: Our customer’s mold drawings and the whole data will be kept in a database for 5 years at least.so that when you need our technical support or service, we can be easy and possible to serve you and your customers.